自動送扣機(jī)安裝與維修方法
自動送扣機(jī)因?qū)Ψb工廠效率的提高顯著，被越來越多的工作所使用。隨著自動送扣機(jī)的大量普及，許多的機(jī)修師傅對于安裝與維修售后問題缺少必要的技能。在此情況之下箭馬公司工程師精心制作了此安裝與維修資料以供各位學(xué)習(xí)。
一更換扣夾座：把上圖1,2位置的螺絲卸掉，3,4位置的螺絲松開，將原裝扣夾座卸下，再安裝自動送扣機(jī)標(biāo)配的扣夾座。
Replace the button clamp holder: Removed the screws(PIC 1,2),Loosen the screws( 3,4 place),remove the original button clamp holder ,then install standard parts.
二松開5位置的螺絲，調(diào)整機(jī)針與紐扣孔的位置。
Loosen the screws ( Position 5),adjusting the needle and button holes position
三根據(jù)釘扣機(jī)和自動送扣機(jī)的位置高低，在四個角落放上羊毛墊。
According to the position of button sewing machine,put some of wool mat to make two machines same height.
四插入J14進(jìn)氣管（后） J15出氣管（前） 再插入J1 傳感器。
Install J14 inlet pipe(back),J15 outlet pipe(front),Install J1 sensor.
五把當(dāng)下要釘?shù)目圩訆A到扣夾上。put one button into the clamp.
六根據(jù)當(dāng)下要釘?shù)目圩?，調(diào)整J1傳感器的位置直到紅燈亮再擰緊螺絲。
Put one button into the clamp，move the sensor to make red lighting up.then tight the screw.
七大致調(diào)整機(jī)針對準(zhǔn)左上角的扣爪（沒有固定螺絲前不要調(diào)節(jié)螺桿）
To align the first stitch button holes(Forbidden to adjust the screw if fixing screw unfixed).
八然后固定三個位置的螺絲。 Fixed three screws.
1903傳感器安裝(1903 SENSOR INSTALL)
九安裝J6 送扣傳感器：先放下壓腳，安裝送扣機(jī)的傳感器，對上感應(yīng)槽固緊螺絲。
Install J6 button feeder sensor:Put down the presser foot firstly,Installed the feeder’s sensor and the sensing groove ,to be ensure alignement correctly ,then tighten the screw.
十安裝J7斷針保護(hù)傳感器（注：原裝重機(jī)不需要安裝J7傳感器）
Install J7 presser foot lifting、needle protector sensor.( JUKI original type no need install the J7 sensor)
十一連接腳踏開關(guān),斷針保護(hù)連接的時(shí)候，有三個插口（因釘扣機(jī)接線不固定）插上去如果釘扣機(jī)不工作，那需要更換另一個插口。直到更換正確為止（注：必須把其中兩個插回去，以免無法啟動）
Connect the pedal switch:three different connection wires for connect needle protection function.(different button sewing machine,different connection wires)
After connected not working,should be connect to another one wire.Once connecting correctly(Attention:in order to the machine run properly, another two pcs of wires,should to put it back).
438D傳感器安裝(438D SENSOR INSTALL)
十二將送扣傳感器線并接在釘扣機(jī)電磁鐵的電源線上(P6位置）。
Connected together with the electromagnet sensor wires.
438FX傳感器安裝位置(438FX SENSOR INSTALL)
十三將送扣傳感器線并接在釘扣機(jī)電磁鐵的電源線上(p2位置）
Connected together with the electromagnet sensor wires.
373D傳感器安裝位置（373D SENSOR INSTALL）
十四將送扣傳感器線并接在釘扣機(jī)電磁鐵的電源線上
Connected together with the electromagnet sensor wires.
十五最后安裝罩殼 At last stall the back cover.
十六安裝好后再根據(jù)當(dāng)下使用的扣子， 通過對扣調(diào)節(jié)螺桿調(diào)整到精確位置 (機(jī)針對準(zhǔn)左上角扣爪位置)
After all finish,according to the buttons ,through to the adjusting screw ,rotating it to make the needle and button clamp in accurate position.
十七調(diào)節(jié)擋扣板，先擰開固定螺絲，再擰調(diào)節(jié)螺絲使擋扣板左右移動，距離紐扣0.5mm左右，以適應(yīng)紐扣的寬度，再按屏幕手動測試頁面上的擋板伸縮按鍵，進(jìn)行測試，調(diào)節(jié)好后擰緊螺絲。
Adjust the buttons baffle, loosen the fixed screw firstly.Then rotating the adjusting screw to move the button baffle with the best position.Press the baffle extension on the screen, tight the screw after finished adjust.
十八在接入總氣源時(shí)，注意調(diào)節(jié)氣壓表，建議氣壓在0.3-0.4Mpa，切勿超出0.55Mpa，以免氣壓頂壞氣缸。
When connecting the air supply,attention the air pressor meter pls.recommended air pressure 0.3-0.4Mpa,don’t exceed 0.55Mpa,otherwise easy damage the air cylinder.
十九實(shí)際釘扣圖 button stitch effective picture
各款釘扣機(jī)壓腳圖片
Each different type of presser foot
故障排除TROUBLESHOOTING
一、紐扣不落位 Buttons do not fall to the proper position
解決方法：
1.檢查磁控開關(guān)位置
2.檢查旋轉(zhuǎn)立柱和送扣針板的中心位置
3.檢查閘板位置
4.檢查送扣針板上是否有余扣
5.檢查主板輸入端J18,24V電源
6.檢查24V電源
Solution:
1.Check the position of magnetic switch.
2.Check the central position of rotating column and button feeding needle plate.
3.Check the position of gate.
4.Check whether there are excessive buttons at button feeding needle plate.
5.Check J18,24V power supply at motherboard input terminal.
6.Check 24V power supply.
二、不送扣：Do not feed buttons:
解決方法：
1.檢查無扣磁控開關(guān)J3位置
2.檢查自動送扣光電開關(guān)J6位置
3.檢查機(jī)臂上升磁控開關(guān)J2位置
4.檢查原點(diǎn)磁控開關(guān)位置
5.檢查閘板伸縮磁控開關(guān)J4位置
6.檢查主板相關(guān)輸入端
7.檢查24V電源
Solution:
1.Check the position of magnetic switch J3 when there is no button.
2.Check the position of photoelectric switch J6 for automatically feeding buttons.
3.Check the position of magnetic switch J2 for lifting engine arm.
4.Check the position of magnetic switch at origin.
5.Check the position of gate retractable magnetic switch J4.
6.Check motherboard-related input terminal.
7.Check 24V power supply.
三、震動器不工作 Vibrator does not work
解決方法：
1.檢查電源
2.檢查繼電器
3.檢查主板輸入J23電源
4.檢查震動器線圈
5.檢查震動器控制器電路板輸出
Solution:
1.Check power supply.
2.Check relay.
3.Check motherboard output power supply J23.
4.Check the coil of vibrator.
5.Check the circuit board output of vibrator and controller.
四、故障自檢功能 Fault self-inspection function
1.J1 夾扣器氣缸傳感器故障 Failure of button clamping cylinder sensor
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
⑶ 檢查氣缸氣壓是否在0.3-0.35Mpa之間
Check failures:
⑴ Check whether the sensor is faulty.
⑵ Check whether the sensor is installed properly.
⑶ Check whether the cylinder pressure is between 0.3-0.35Mpa.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
⑶ 調(diào)整氣缸氣壓到0.3-0.35Mpa之間
Solution:
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
⑶ Adjust the air pressure of cylinder to be between 0.3-0.35Mpa.
2.J2 機(jī)臂下降氣缸傳感器故障 Failure of engine arm lowering cylinder sensor
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
⑶ 檢查氣缸氣壓是否在0.3-0.35Mpa之間
Check failures:
(1)Check whether the sensor is faulty.
(2)Check whether the sensor is installed properly.
(3)Check whether the cylinder pressure is between 0.3-0.35Mpa.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
⑶ 調(diào)整氣缸氣壓到0.3-0.35Mpa之間
Solution:
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
⑶ Adjust the air pressure of cylinder to be between 0.3-0.35Mpa.
3.J3 立軸氣缸傳感器故障 Failure of vertical shaft cylinder sensor
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
⑶ 檢查氣缸氣壓是否在0.3-0.35Mpa之間
Check failures:
⑴ Check whether the sensor is faulty.
⑵ Check whether the sensor is installed properly.
⑶ Check whether the cylinder pressure is between 0.3-0.35Mpa.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
⑶ 調(diào)整氣缸氣壓到0.3-0.35Mpa之間
Solution:
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
⑶ Adjust the air pressure of cylinder to be between 0.3-0.35Mpa.
4.J4 擋扣氣缸傳感器故障 Failure of button blocking cylinder sensor
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
⑶ 檢查氣缸氣壓是否在0.3-0.35Mpa之間
Check failures:
⑴ Check whether the sensor is faulty.
⑵ Check whether the sensor is installed properly.
⑶ Check whether the cylinder pressure is between 0.3-0.35Mpa.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
⑶ 調(diào)整氣缸氣壓到0.3-0.35Mpa之間
Solution:
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
⑶ Adjust the air pressure of cylinder to be between 0.3-0.35Mpa.
5.J5 機(jī)臂傳感器故障不在起點(diǎn) The failure of engine arm sensor is not at the starting point.
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
Check failures:
⑴ Check whether the sensor is faulty.
⑵ Check whether the sensor is installed properly.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
Solution:
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
6.J6 送扣傳感器故障 Failure of button feeder sensor
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
Check failures:
⑴ Check whether the sensor is faulty.
⑵ Check whether the sensor is installed properly.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
Solution:
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
7.J7 釘扣機(jī)壓腳抬起傳感器故障 Failure of presser foot lifting sensor of button sewing machine.
檢查故障
⑴ 檢查傳感器是否故障
⑵ 檢查傳感器是否安裝正確
Check failures:
⑴ Check whether the sensor is faulty.
⑵ Check whether the sensor is installed properly.
解決方法：
⑴ 更換新的傳感器
⑵ 重新安裝傳感器到感應(yīng)燈亮的位置并固定螺絲
⑴ Replace a new sensor.
⑵ Re-install the sensor at the position where the sensor light is on and tighten the screws.
8.故障報(bào)警（無扣） Fault alarm(no button)
解決方法：
⑴ 檢查測厚機(jī)構(gòu)是否忘記放扣子，或放的扣子規(guī)格不對
⑵ 檢查送扣軌道寬度調(diào)整是否適中
⑶ 檢查吹氣壓力是否在0.3-0.35Mpa之間
⑷ 震動盤送料速度是否能跟得上釘扣速度。否則要加快送料速度
⑸ 檢查J3輸入端。磁性開關(guān)位置不正確，重新調(diào)整位置
Solution:
⑴ Check whether buttons have not placed for thickness measuring mechanism,or the specifications of button are not incorrect.
⑵ Check whether the button feeding track width has been adjusted properly.
⑶ Check whether the air blowing pressure is between 0.35-0.4Mpa.
⑷ Check whether the feeding speed of vibration plate can keep up with the button sewing speed;otherwise,speed up the feeding rate.
⑸ Check J3 input terminal;if the position of magnetic switch is not correct,re-adjust it.
9.機(jī)臂驅(qū)動器故障 Failure of mechanical arm driver
解決方法：
⑴ 清除機(jī)臂障礙物
⑵ 關(guān)機(jī)重啟
Solution:
⑴ Clean mechanical arm’s obstacles.
⑵ Power off and then restart.
日常維護(hù) Daily maintenance
1.每兩個半月檢查一次油瓶，檢查油位是否低于三分之一，如果低于三分之一，請將油加至三分之二即可。
Checking the oil bottle each 70days after.If the oil less than 1/3 level,add to 2/3 level please.
2.每隔一個月給機(jī)器上所有運(yùn)動部位的導(dǎo)柱添油，保持潤滑性。
Add some oil for mechnical parts area each month to keep lubrication (Attention: don’s too much ,just a little please.)
3.每隔一個星期清理風(fēng)扇罩，注意用空氣壓縮器吹，禁止水洗。
One time a week to clean the fan cover,please using air compressor to blowing,no washing.
溫馨提示：接地線必須接地，在安裝保養(yǎng)時(shí)必須斷氣斷電。
Kindly reminder:1. Ground line must be connected.
2.Make sure cut power & cut air when installation or doing maintenance.
